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COMPO FUJI
Rapid Fermentation Conposter
COMPO FUJI has made it possible to rapidly ferment livestock excreta, food residue, and sludge to produce high-quality organic compost, which can be processed in large quantities in a small space.
From Organic waste to valuable organic fertilizer
By aerobic fermentation
Due to growth of farming scale, large capacity manure treatment system with low operation cost is required. Compo Fuji SK series are developed to use our fermentation process technology accumulating for a long period and continuously improved by feedback from our customers. Compo Fuji SK series focus production quality of fertilizer, durability, operability and running cost and make large capacity treatment possible. SANYU creates solution to recycling society for the next generations
The reasons for Compo Fuji is chosen
Ecofriendly
All made in Japan
Compact
01.Environmentally Conscious
Hi-efficiency heat exchanger (Patent pending)
COMPO FUJI is equipped the special heat exchanger which utilizes heat of fermentation in organic wastes. Fermentation heat is used to exchange the heat with fresh air then warmed fresh air is delivered to inside of the tank. Only the exhaust gas is released.
There is no usage of oil or gas to keep heat inside of tank so it’s ecofriendly system.
The heat exchanger reduces 46,000 Kw of electricity per year. The total carbon dioxide emission is equal to absorb amount of 1000 cedar trees per year.
Deodorizing system
Exhaust air go through the heat exchanger located on top of the tank. So it is easy to connect with deodorizing system. We can offer a right deodorizing system to meet your request.
02.Strong Durability
3 layer structure tank
The 3 layer structure tank has strong durability.
It keeps heat inside of tank and prevent influence of outside air temperature.
The inner material of 3 layer is stainless steel (SUS304).
Special designed hydraulic drive
Hydraulic drive for agitation is designed to increase durability.
The small unit produces big power and effective overload protection and energy saving.
2 axis chain drive
2 axis chain drive is equipped to bucket lifter for material input.
It improve security and durability.
03.Excellent Operability
Direct input
Direct input without moisture adjustment
Can keep environment clean by closed tank system
Easy operation control panel
Total control system from input to output.
Agitation load monitor & air blower load monitor indicate current load situation. It makes easy to control process and find out an abnormal situation immediately.
Sequencer with self-diagnosis function indicate abnormal codes as soon as find out abnormal situation of the system.
Remote control switch
Remote control switch for input lifter makes operation much easier (optional).
More Benefits
How COMPO FUJI works
- COMPO FUJI is vertical tank system. ①Bucket lifter lift up organic wastes and ②put them into input port automatically. ③Organic wastes are mixed by Agitation blades. Special designed hydraulic drive system rotate shaft with Agitation blades. The system is top in bottom out system. ④Produced fertilizer is discharged from bottom door after process.
Required installation space is small. Less operation cost by using gravitation. - The driving unit is separated from organic wastes so it doesn’t affect by corrosive substance and maintenance is easy.
- fresh air heated up by heat exchanger is supplied to inside of tank and speed up fermentation. It is easy to manage odor because there is only one outlet of exhaust gas.
- COMPO FUJI is easy to operate. The centralized control panel controls from input to output.
1.Feeding organic matter into the lifter
Organic waste
2.The lifter rises and feeds raw materials from the upper inlet.
Raw material input to lifter
3.Fermentation of organic matter using agitation and aeration
Fermentation
4.Compost is taken out from the bottom after processing
Compost removal
COMPO FUJI process
Deodorizing systems
Compo Fuji is a composting system in a sealed container, so odor control is easier than other systems.
We propose odor management according to customer’s request.
Main deodorization method
Scrubber
Remove odorous gas by water showering.
There is limits of odorous gas to solve into certain amount of water.
- Good for water solvable odor
- Odor should contact well with water
- Lot of water is necessary
- Wastewater treatment may be required
Liquid medicine deodorant
Remove odorous gas by chemical reaction to contact with Acid solution (Dilute sulfuric acid, Pyroligneous acid), Alkaline solution (caustic soda,)
- Good for water solvable odor like fatty acid, amino
- Wastewater treatment after chemical reaction treatment are necessary
- High cost for chemicals
Soil deodorant
Odor gas is passed through volcanic ash soil and odorless by the action of microorganisms
- Operational cost is lower than other methods
- High performance deodorization is possible
- Not suitable for high temperature gas
- Required area is large
Rock wool deodorization
Odor gas is passed through rock wool deodorizing materials, odorless by the action of microorganisms
- Operational cost is lower than other methods
- High performance deodorization is possible
- Not suitable for high temperature gas
- Required area is large(Approximately 1/3 to 1/5 of soil deodorant)
Water washing deodorizing
Dissolve odor gases in water. There is a limits in the amount of odor components soluble in a certain amount of water.
- Good for water solvable odor
- Odor should contact well with water
- Lot of water is necessary
- Wastewater treatment may be required
Chip type deodorizing
Adsorb and remove odor components with activated carbon, silica gel, activated clay, sawdust, corrosive substances, etc.
- Suitable for relatively low odor gas concentration
- The effect disappears after a certain amount of odor component is adsorbed
- Recycling is costly or difficult
Flow of introduction COMPO FUJI
We make suggestions on total line from interview to after-sales.
We will respond quickly to customer’s needs, such as remodeling construction and maintenance of facilities.
Inquiries about Products Line
Contact
You can contact us by email, phone, or fax.
Please feel free to contact us for product information and business details.
