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COMPO FUJI

Rapid Fermentation Conposter

COMPO FUJI has made it possible to rapidly ferment livestock excreta, food residue, and sludge to produce high-quality organic compost, which can be processed in large quantities in a small space.

From Organic waste to valuable organic fertilizer
By aerobic fermentation

Due to growth of farming scale, large capacity manure treatment system with low operation cost is required. Compo Fuji SK series are developed to use our fermentation process technology accumulating for a long period and continuously improved by feedback from our customers. Compo Fuji SK series focus production quality of fertilizer, durability, operability and running cost and make large capacity treatment possible. SANYU creates solution to recycling society for the next generations

The reasons for Compo Fuji is chosen

Ecofriendly

All made in Japan

Compact


01.Environmentally Conscious

Hi-efficiency heat exchanger (Patent pending)

COMPO FUJI is equipped the special heat exchanger which utilizes heat of fermentation in organic wastes. Fermentation heat is used to exchange the heat with fresh air then warmed fresh air is delivered to inside of the tank. Only the exhaust gas is released.
There is no usage of oil or gas to keep heat inside of tank so it’s ecofriendly system.
The heat exchanger reduces 46,000 Kw of electricity per year. The total carbon dioxide emission is equal to absorb amount of 1000 cedar trees per year.

Deodorizing system

Exhaust air go through the heat exchanger located on top of the tank. So it is easy to connect with deodorizing system. We can offer a right deodorizing system to meet your request.

02.Strong Durability

3 layer structure tank

The 3 layer structure tank has strong durability.
It keeps heat inside of tank and prevent influence of outside air temperature.
The inner material of 3 layer is stainless steel (SUS304).

How COMPO FUJI works

Special designed hydraulic drive

Hydraulic drive for agitation is designed to increase durability.
The small unit produces big power and effective overload protection and energy saving.

2 axis chain drive

2 axis chain drive is equipped to bucket lifter for material input.
It improve security and durability.

03.Excellent Operability

Direct input

Direct input without moisture adjustment
Can keep environment clean by closed tank system

How COMPO FUJI works

Easy operation control panel

Total control system from input to output.
Agitation load monitor & air blower load monitor indicate current load situation. It makes easy to control process and find out an abnormal situation immediately.
Sequencer with self-diagnosis function indicate abnormal codes as soon as find out abnormal situation of the system.

Remote control switch

Remote control switch for input lifter makes operation much easier (optional).


More Benefits

Small space

Vertical composting tank system doesn’t require large space to install.Tank is sealed so odor and noise doesn’t spread out.Big space is not necessary any more.

Dimensions

Different tank volume

Various tank sizes are available. We can provide right model and optional parts according to customer’s needs.

COMPO FUJI model list

How COMPO FUJI works

  • COMPO FUJI is vertical tank system. ①Bucket lifter lift up organic wastes and ②put them into input port automatically. ③Organic wastes are mixed by Agitation blades. Special designed hydraulic drive system rotate shaft with Agitation blades. The system is top in bottom out system. ④Produced fertilizer is discharged from bottom door after process.
    Required installation space is small. Less operation cost by using gravitation.
  • The driving unit is separated from organic wastes so it doesn’t affect by corrosive substance and maintenance is easy.
  • fresh air heated up by heat exchanger is supplied to inside of tank and speed up fermentation. It is easy to manage odor because there is only one outlet of exhaust gas.
  • COMPO FUJI is easy to operate. The centralized control panel controls from input to output.

1.Feeding organic matter into the lifter

Organic waste

2.The lifter rises and feeds raw materials from the upper inlet.

Raw material input to lifter

3.Fermentation of organic matter using agitation and aeration

Fermentation

4.Compost is taken out from the bottom after processing

Compost removal


COMPO FUJI process


Deodorizing systems

Compo Fuji is a composting system in a sealed container, so odor control is easier than other systems.
We propose odor management according to customer’s request.

Main deodorization method

Scrubber

Remove odorous gas by water showering.
There is limits of odorous gas to solve into certain amount of water.

  • Good for water solvable odor
  • Odor should contact well with water
  • Lot of water is necessary
  • Wastewater treatment may be required

Liquid medicine deodorant

Remove odorous gas by chemical reaction to contact with Acid solution (Dilute sulfuric acid, Pyroligneous acid), Alkaline solution (caustic soda,)

  • Good for water solvable odor like fatty acid, amino
  • Wastewater treatment after chemical reaction treatment are necessary
  • High cost for chemicals

Soil deodorant

Odor gas is passed through volcanic ash soil and odorless by the action of microorganisms

  • Operational cost is lower than other methods
  • High performance deodorization is possible
  • Not suitable for high temperature gas
  • Required area is large

Rock wool deodorization

Odor gas is passed through rock wool deodorizing materials, odorless by the action of microorganisms

  • Operational cost is lower than other methods
  • High performance deodorization is possible
  • Not suitable for high temperature gas
  • Required area is large(Approximately 1/3 to 1/5 of soil deodorant)

Water washing deodorizing

Dissolve odor gases in water. There is a limits in the amount of odor components soluble in a certain amount of water.

  • Good for water solvable odor
  • Odor should contact well with water
  • Lot of water is necessary
  • Wastewater treatment may be required

Chip type deodorizing

Adsorb and remove odor components with activated carbon, silica gel, activated clay, sawdust, corrosive substances, etc.

  • Suitable for relatively low odor gas concentration
  • The effect disappears after a certain amount of odor component is adsorbed
  • Recycling is costly or difficult

Flow of introduction COMPO FUJI

We make suggestions on total line from interview to after-sales.
We will respond quickly to customer’s needs, such as remodeling construction and maintenance of facilities.

Inquiries about Products Line

TEL +81(0)92-711-8858
FAX +81(0)92-714-5637

Contact

You can contact us by email, phone, or fax.
Please feel free to contact us for product information and business details.